Autostore in Existing Operations: When Good Technology Isn’t Enough

Your Autostore system has been operational for some time. The technology works – but something feels off: throughput, availability, integration, or efficiency fall short of expectations.

This is where we step in.

BNDA Solution specializes in the systematic optimization of existing automated warehouse systems – with a specific focus on Autostore environments.

Typical Symptoms in Practice

• Ports remain idle, pickers are waiting
• Item distribution within the grid appears random
• Peak times lead to congestion and downtime
• Expansion is being discussed – but without real analysis

Many of these issues don’t stem from the system itself but from how it’s used, integrated, and surrounded by processes.

Our Solution – Systematic, Not Symptomatic

Logfile Analysis & Performance Metrics

We extract data from your Autostore system – neutral, data-driven, with a sharp eye on bottlenecks. Typical metrics include:

• Picks/port/hour
• Bin movements
• Interleaving factor
• Port utilization (by time window)

Visualized as heatmaps, bottleneck analyses, or grid layouts.

Evaluating Slotting & Article Structure

Most warehouses still operate with outdated ABC classifications. We assess how frequently items are actually moved – and whether their grid positions are optimal.

The result:
Shorter travel times. Increased throughput. Improved picking quality.

Analyzing and Improving Process Integration

Autostore as a standalone solution is solid – but not always efficient. We analyze how upstream and downstream processes can boost throughput – tailored to your setup.

Typical measures:
• Adjust conveyor systems
• Adapt picking strategy
• Modify packing strategy
• Connect control systems

Conversion or expansion

If needed, we develop actionable recommendations for conversions or expansions – including ROI assessments, layout options, and timelines. Independent. Manufacturer-neutral. Economically sound.

Your Benefits

• Clear data instead of gut feeling
• Identified performance bottlenecks and immediate actions
• Planning certainty for conversions or investments
• Reduced downtimes, backlogs, and labor dependency
• Recovered performance reserves in your existing system

Already using an Autostore system – but it’s underperforming?

Start with a free initial check:

• On-site system inspection or remote analysis
• First insights into root causes and potential
• Decision-making support for your next steps